xinhai mineral processing

Ore Beneficiation Process

As one of the leaders of mineral processing industry in the world, Xinhai firstly gained Class-A design qualification, and possessed mine design institute and beneficiation research institute to provide technical support for mineral processing service, aiming at customizing professional mineral processing process for each mine and help customers to maximize mineral processing benefit.

Mineral Processing Equipment

During more than 20 years, Xinhai has always been at the forefront of global ore concentration industry, and constantly devoted itself to the research and innovation of mineral processing technologies and equipment. After many years of study, we have independently produced a series of efficient and energy saving ore beneficiation equipment, which helped our global customers finish mineral processing EPC projects one by one.

  • Crushing&Screening
  • Grinding&Classifying
  • Separation Equipment
  • Thickening&Dewatering
    • Cone Crusher

      【Introduction】:

      An crusher used for secondary crushing and fine crushing

      【Improvement】:

      √ Accumulator merges into cone hydraulic locking system, more stable motion
      √ Moving cone is supported by spherical bearing;
      √ Water-proof device makes it durable and strong.

    • Mobile Crushing and Screening Equipment

      【Introduction】:

      High flexibility upon transportation, whereas low cost upon comprehensive use

      【Improvement】:

      √ Semi-mobile, tire movable type and crawler type;
      √ It comes with the power source;
      √ Strong adaptability, low chassis, easy to transport and handling.

    • Round Vibrating Screen

      【Introduction】:

      A kind of advanced vibrating screen with circular motion

      【Improvement】:

      √ Eccentric shaft and eccentric block type vibrator has smooth running, high screening efficiency;
      √ Ring groove rivets connection, advanced structure, strong and durable.

    • Auto Centering Vibrating Screen

      【Introduction】:

      A traditional and widely used vibrating screen machine that used for medium and fine screening.

      【Improvement】:

      √ Adopt elastic location limit part that is made of Xinhai wear-resistant rubber;
      √ Use new patent technology: seat type vibrating screen lifting device.

    • Energy Saving Ball Mill

      【Introduction】:

      A high efficiency and energy saving ball mill with rolling bearing

      【Improvement】:

      √ Energy saving ball mill is lined grooved ring plate which increases contact surface between ball and ore, strengthens the grinding effect.

    • Overflow Type Ball Mill

      【Introduction】:

      A ball mill with simple structure

      【Improvement】:

      √ The cylinder is lined with super wear-resistant rubber sheet, excellent wear resistance, long service life and convenient maintenance.

    • Spiral Classifier

      【Introduction】:

      It takes use of different sedimentation speed of solid particle in slurry.

      【Improvement】:

      √ Add automatic elevating apparatus to discharge opening; Eliminate scoop of ball mill, more stable motion.

    • Hydrocyclone

      【Introduction】:

      A hydrocyclone with advanced involute feeding

      【Improvement】:

      √ Adopting unique involute feeding increases material centrifugal force, improves classification effect and reduces feed box wear.

    • Flotation Cell

      【Introduction】:

      Xinhai sucessfully developed air-inflation agitation type and mechanical agitation type floatation cell.

      【Improvement】:

      √ Xinhai flotation reagents enhance the mineral surface hydrophobicity, mineral adhesive fastness and improve more 25% mineral flotation speed

    • Gravity Separation Equipment

      【Introduction】:

      jig, concentrating table, spiral chute

      【Improvement】:

      √ Jig adopts cone slide valve, the failure rate is reduced by 80%;
      √ Concentrating table adopts cam lever type head, which is easy to adjust stroke.

    • Magnetic Equipment

      【Introduction】:

      magnetic drum, magnetic separator, dry magnetic separator

      【Improvement】:

      √ Less than 180° warp angle design,increases magnetic turn degree;
      √ Magnetic materials adopt ferrite and NdFeB with high performance, high coercive force.

    • Gold Extraction Equipment

      【Introduction】:

      leaching agitation tank, desorption electrolysis system, washing thickener, carbon screen, zinc powder displacement device, air lifter

      【Improvement】:

      √ Xinhai high-temperature and high-pressure desorption (150℃,0.5Mpa) can desorb 99% gold within 2-6 hours.

    • Efficient Improved Thickener

      【Introduction】:

      Self-developed new efficient thickening equipment

      【Improvement】:

      √ This thickener is patent product of Xinhai with larger capacity, lower overflow turbidity and higher discharge concentration.

    • Efficient Deep Cone Thickener

      【Introduction】:

      An independently developed deep cone thickener, underflow concentration is up to 70%

      【Improvement】:

      √ Large angle cone, high underflow concentration;
      √ Small occupied area, high automation level and electricity saving.

    • Ceramic Filter

      【Introduction】:

      Vacuum dewatering filter by relying on microporous ceramic

      【Improvement】:

      √ Microporous ceramic as filtering medium, saves 90% cost;
      √ High vacuum degree (-0.09~-0.098MPa), low cake moisture.

    • Drum Filter

      【Introduction】:

      traditional external filtration type vacuum filter

      【Improvement】:

      √ Realizes stepless speed change by adjusting motor revolution;
      √ Simple structure, low price, convenient operation and little wearing parts.

Xinhai Mineral Processing EPC Service

Xinhai mineral processing EPC service includes "mine design and research - complete equipment manufacturing and procurement - commissioning and delivery" three parts. Xinhai devotes itself to providing modern, efficient, energy-saving mine construction and solution and creating a world-class mining enterprises for you.

  • E NGINEERING

    Design and Research

    Engineering consultant service, mineral processing test, mineral processing technological process, equipment selection mineral processing plant design construction drawing design, etc.

  • P ROCUREMENT

    Complete Equipment Manufacturing and Procurement

    Manufacturing and procurement of mineral processing equipment, mine supporting materials, tools for installation and maintenance devices for test and chemical test.

  • C ONSTRUCTION

    Commissioning and Delivery

    Guidance of plant construction and equipment installation, achievement of equipment commissioning, training of plant staff providing of spare parts, plant consumables, equipment repair and maintenance, etc.

Classic Case

We are focusing on millions of customized mineral processing production lines and equipment, and have successfully built mineral processing EPC project one after another.
This is not only the affirmation and recognition of Xinhai, but also the strongest indicator of their confidence in Xinhai's technology. Today, Xinhai has developed to a credit brand in the global mineral processing industry.

  • Tanzania 1200t/d Gold CIL Project Tanzania 1200t/d Gold CIL Project
  • Sudan 500t/d Gold Gravity Separation Project Sudan 500t/d Gold Gravity Separation Project
  • Vietnam Kra 800tpd Graphite Ore Dressing Plant Project Vietnam Kra 800tpd Graphite Ore Dressing Plant Project
  • Zimbabwe 700t/d Gold Ore Dressing Project Zimbabwe 700t/d Gold Ore Dressing Project
  • Shandong Yito 1500t/d Feldspar Ore Dressing Project Shandong Yito 1500t/d Feldspar Ore Dressing Project
  • Yantai 330000t/a Molybdenum Tungsten Ore Dressing Project Yantai 330000t/a Molybdenum Tungsten Ore Dressing Project
  • 20 Years

    Since 1997, Xinhai has been committed to providing "mineral processing EPC service", and gradually formed the perfect R&D, production, sales and service systems, then became top of the industry.

  • 112 Patents

    Xinhai has successively obtained more than 112 patents, Class-A design qualification, and has firstly passed EU international quality certification, ISO9001:2008 product quality management system certification.

  • 500 Mineral Processing Plants

    So far, Xinhai has completed more than 500 mineral processing EPC plants, possessed over 70 kinds of ore mining techniques and experience, and made successful cooperation with global customers.

  • 90 Countries and Regions

    Xinhai’s business is around the world. Our products have exported to more than 90 countries and regions in Southeast Asia, South America, Africa, Europe and Asia, and Xinhai also has established multi-overseas offices all over the world.